Equipment Advantages

1. For an aluminum melting furnace with the same size, the output of the modified product can be increased by 10%, which reduces the cost of the equipment.

2. The energy saving can reach more than 30%, which greatly reduces the cost of use and the emission of greenhouse gases. It’s very environmentally friendly.

3. The average temperature of the furnace is increased, which enhances the heat transfer in the furnace, resulting in the size of the aluminum melting furnace being reduced by 10-50% under the same product volume.

4. Since the flame is not generated in the burner, but begins to burn gradually in the furnace space, which could reduce noise pollution.

5. With traditional energy-saving technology, under the normal circumstances, the higher the combustion air preheating temperature, the greater the NOX content in the flue gas. However, using this integrated equipment of our company, when the combustion air preheating temperature is as high as 800°C, the amount of NO2 produced in the furnace is greatly reduced.

6. In addition, the equipment uses lean oxygen combustion in the furnace, which reduces the chlorination burning loss of molten aluminum in the aluminum melting furnace.

Product Features:

1. Double-chamber structure allows alternate feeding, ash removal, heating in both chambers, and match electromagnetic stirring to achieve the circulation of aluminum liquid in two chambers.

2. Mechanical feeding, low labor intensity, no dross dead corners, easy to operate.

3. The mother liquid is reserved in the melting process to improve the melting efficiency and reduce the burning loss.

4. Optional regenerative combustion system is optional, high heating efficiency, environmental protection and energy saving, the exhaust gas temperature below 250°C, effectively reduces flue gas emissions.

Product Features:

● The purpose of the equipment is to keep the aluminum alloy standing and warm.

● Rated working conditions (prerequisite):

1. There are no easily oxidized materials (such as aluminum chips) in the molten aluminum material added to the holding furnace.

2. Always keep a certain amount of molten aluminum in the holding furnace.

3. Replenish the temperature of molten aluminum, based on 680°C.

4. The furnace should be in a stable state of continuous operation day and night.

Rotary furnace is used for heat treatment furnace in professional slag rake, tiring by rotating the rotary furnace the combustion of aluminum ash resulting in high temperature(occasionally add harmonic agent, which improves the aluminum melting rate and aluminum water temperature, water viscosity of aluminum, aluminum water and aluminum ash peel, achieve two recycling aluminum slag aluminum water after precipitation aluminum water, can make the aluminum content in the aluminum slag dropped to below 15%.

Tilting Aluminum Melting Furnace

In the aluminum processing industry, the tilting aluminum melting furnace is a key smelting equipment. It realizes the pouring of molten metal through the tilting of the furnace body, and has significant advantages in operational convenience, continuous production and metal recovery rate. It is widely used in die casting, foundry, profile extrusion and other fields.

Core Structure

The core structure of the tilting aluminum melting furnace is designed around efficiency and safety, mainly including:

• Furnace Body: Composed of a steel plate furnace shell, refractory insulation lining and sealed furnace door, it can withstand temperatures above 1200℃ and reduce heat loss.

• Tilting Mechanism: Divided into mechanical and hydraulic transmission. Hydraulic transmission is mostly used in medium and large-sized equipment due to its stability, precise angle control and large load-bearing capacity;

• Combustion System: Including burners, fuel supply, etc., equipped with low-nitrogen burners and automatic temperature control, the temperature accuracy reaches ±5℃, ensuring smelting quality.

• Control System: Adopting PLC + touch screen, it can set parameters such as temperature and tilting speed, automatically complete the process, and has safety functions such as over-temperature alarm.

In the "heavyweight" track of aluminum processing equipment, the 25-ton tilting furnace from Foshan Jiecheng Metal Products Co., Ltd. stands out as an industrial giant, demonstrating leading advantages in both performance and energy efficiency.

In terms of appearance, it is a fusion of industrial aesthetics and hardcore strength. The huge furnace body adopts a high-strength modular steel structure, with a silver-gray main color and a striking orange-red furnace mouth, creating a strong visual impact in the factory space. The operating platform and safety protection facilities are scientifically laid out, and the "Jiecheng" logo highlights the brand heritage. Every detail of industrial design reveals precise adaptation to large-tonnage melting and casting scenarios.

In terms of performance, the 25-ton "build" hides extreme process precision. The tilting system is stable and reliable, and the pouring process of large-tonnage aluminum liquid is accurately controllable; advanced combustion and temperature control technologies make the temperature uniformity in the furnace reach a new height, and the consistency of aluminum liquid composition is excellent. The whole process from melting to furnace discharge is efficiently connected, and it can stably output high-quality aluminum liquid that meets the needs of aerospace, high-end automobiles and other fields, providing a solid guarantee for downstream high-precision production.

Energy efficiency performance is also one of its core competitiveness. Relying on composite thermal insulation technology and efficient thermal energy management system, the furnace's waste heat recovery and utilization efficiency has been greatly improved, and the energy consumption per unit of aluminum liquid has decreased significantly compared with traditional equipment of the same level, helping enterprises to achieve cost reduction and efficiency increase under large production capacity, and at the same time conforming to the trend of green manufacturing. It is a preferred equipment for large-scale and low-carbon production of aluminum processing enterprises.

The Jiecheng 25-ton tilting furnace creates excellent performance with its large-tonnage posture, shows strong brand strength with its hardcore design, and leads the industry with its energy-saving performance. It is a powerful answer sheet for Jiecheng's deep cultivation in the field of aluminum melting and casting equipment, providing a benchmark solution for the industry's development needs of large production capacity, high quality and low energy consumption.