Equipment Advantages

1. For an aluminum melting furnace with the same size, the output of the modified product can be increased by 10%, which reduces the cost of the equipment.

2. The energy saving can reach more than 30%, which greatly reduces the cost of use and the emission of greenhouse gases. It’s very environmentally friendly.

3. The average temperature of the furnace is increased, which enhances the heat transfer in the furnace, resulting in the size of the aluminum melting furnace being reduced by 10-50% under the same product volume.

4. Since the flame is not generated in the burner, but begins to burn gradually in the furnace space, which could reduce noise pollution.

5. With traditional energy-saving technology, under the normal circumstances, the higher the combustion air preheating temperature, the greater the NOX content in the flue gas. However, using this integrated equipment of our company, when the combustion air preheating temperature is as high as 800°C, the amount of NO2 produced in the furnace is greatly reduced.

6. In addition, the equipment uses lean oxygen combustion in the furnace, which reduces the chlorination burning loss of molten aluminum in the aluminum melting furnace.

Product Features:

1. Double-chamber structure allows alternate feeding, ash removal, heating in both chambers, and match electromagnetic stirring to achieve the circulation of aluminum liquid in two chambers.

2. Mechanical feeding, low labor intensity, no dross dead corners, easy to operate.

3. The mother liquid is reserved in the melting process to improve the melting efficiency and reduce the burning loss.

4. Optional regenerative combustion system is optional, high heating efficiency, environmental protection and energy saving, the exhaust gas temperature below 250°C, effectively reduces flue gas emissions.

Rotary furnace is used for heat treatment furnace in professional slag rake, tiring by rotating the rotary furnace the combustion of aluminum ash resulting in high temperature(occasionally add harmonic agent, which improves the aluminum melting rate and aluminum water temperature, water viscosity of aluminum, aluminum water and aluminum ash peel, achieve two recycling aluminum slag aluminum water after precipitation aluminum water, can make the aluminum content in the aluminum slag dropped to below 15%.

Product features:

1.It operates stably with low noise, produces billets with uniform diameter, smooth surface and high density, and adopts a hydraulic demolding mechanism with a demolding rate of over 99.5%.

2.For billet cooling, clients can choose between air cooling and water circulation cooling to adapt to different production environments and billet specifications.

3.The main frame of the equipment is made of high-strength channel steel and square steel tubes, with anti-rust treatment on the surface, and incorporates electrical components from well-known brands to ensure stable and durable operation.

4.The aluminum liquid is distributed by a precision flow control system, ensuring uniform billet composition and consistent weight.

Product features:

1.The machine has a linear design, ranging from 15 to 25 meters in length, casting aluminum ingots weighing 5-7KG. Ingot molds can be customized based on client requirements.

2.lt operates stably, produces ingots with smooth surfaces on all sides, and utilizes a pneumatic demolding mechanism with a demolding rate of over 99%.

3.For casting cooling, clients can choose between water spray cooling and mold­bottom water cooling.

4.The main frame of the equipment is made of standard channel steel and rectangular tubes, and it ncorporates electrical components from well-known brands.

5.The aluminum liquid is automatically distributed, ensuring uniform ingot weight.

6.The drive system is frequency-controlled, allowing adjustable casting speeds(0-3.4m/min). 

Tilting Aluminum Melting Furnace

In the aluminum processing industry, the tilting aluminum melting furnace is a key smelting equipment. It realizes the pouring of molten metal through the tilting of the furnace body, and has significant advantages in operational convenience, continuous production and metal recovery rate. It is widely used in die casting, foundry, profile extrusion and other fields.

Core Structure

The core structure of the tilting aluminum melting furnace is designed around efficiency and safety, mainly including:

• Furnace Body: Composed of a steel plate furnace shell, refractory insulation lining and sealed furnace door, it can withstand temperatures above 1200℃ and reduce heat loss.

• Tilting Mechanism: Divided into mechanical and hydraulic transmission. Hydraulic transmission is mostly used in medium and large-sized equipment due to its stability, precise angle control and large load-bearing capacity;

• Combustion System: Including burners, fuel supply, etc., equipped with low-nitrogen burners and automatic temperature control, the temperature accuracy reaches ±5℃, ensuring smelting quality.

• Control System: Adopting PLC + touch screen, it can set parameters such as temperature and tilting speed, automatically complete the process, and has safety functions such as over-temperature alarm.